Mechanical Engineer, Senior

Key Role:

Apply engineering physics, engineering mathematics, and materials science principles to support the design, analysis, manufacture, or maintenance of mechanical systems. Apply advanced consulting skills, extensive technical expertise, and full industry knowledge. Develop innovative solutions to complex problems. Work without considerable direction and mentor and supervise team members.

Basic Qualifications:

• Experience in hardware design, analysis, and prototyping, including design for manufacturability and assembly (DFM/A)

• Experience in 3D modeling in SolidWorks

• Experience leading a functional task team and collaborating with an integrated product team, including technical and non-technical teammates

• Experience with multiple manufacturing technologies and approaches, including traditional subtractive manufacturing techniques and additive techniques

• Experience with product design for manufacturability, reliability, and maintainability

• Experience with product ruggedization for extreme environments

• Knowledge of basic engineering and physics principles as they apply to hardware design and product development, including material science, geometric dimensioning and tolerancing, mechanics of materials, basic physics, statics, and kinematics, and thermodynamics

• Knowledge of thermal mitigation techniques and analysis methods for packaged electronics

• Ability to obtain a Secret clearance

• Bachelor’s degree in Mechanical Engineering and 6+ years of experience with design for manufacturability (DFM), fabrication, assembly, and integration of electromechanical prototype hardware, or Master’s degree in Engineering and 4+ years of experience with design for manufacturability (DFM), fabrication, assembly, and integration of electromechanical prototype hardware

Additional Qualifications:

• Experience with military manned or unmanned vehicle systems

• Experience with lab-based developmental testing and test data acquisition

• Experience with engineering software, including MATLAB or Mathcad, or Multiphysics software

• Secret clearance

• EIT or PE Certification

• 3D modeling, Geometric Dimensioning and Tolerancing (GD&T), FEA, or CAD Certification

Clearance:

Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information.

Compensation

At Booz Allen, we celebrate your contributions, provide you with opportunities and choices, and support your total well-being. Our offerings include health, life, disability, financial, and retirement benefits, as well as paid leave, professional development, tuition assistance, work-life programs, and dependent care. Our recognition awards program acknowledges employees for exceptional performance and superior demonstration of our values. Full-time and part-time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen’s benefit programs. Individuals that do not meet the threshold are only eligible for select offerings, not inclusive of health benefits. We encourage you to learn more about our total benefits by visiting the Resource page on our Careers site and reviewing Our Employee Benefits page.

Salary at Booz Allen is determined by various factors, including but not limited to location, the individual’s particular combination of education, knowledge, skills, competencies, and experience, as well as contract-specific affordability and organizational requirements. The projected compensation range for this position is $86,800.00 to $198,000.00 (annualized USD). The estimate displayed represents the typical salary range for this position and is just one component of Booz Allen’s total compensation package for employees. This posting will close within 90 days from the Posting Date.

Identity Statement

As part of the application process, you are expected to be on camera during interviews and assessments. We reserve the right to take your picture to verify your identity and prevent fraud.

Work Model
Our people-first culture prioritizes the benefits of flexibility and collaboration, whether that happens in person or remotely.

• If this position is listed as remote or hybrid, you’ll periodically work from a Booz Allen or client site facility.
• If this position is listed as onsite, you’ll work with colleagues and clients in person, as needed for the specific role.

Commitment to Non-Discrimination

All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.